You must first find a way to transport the concrete to your lay site before you can begin pouring it there.

This guide on concrete pumping explains how the process functions in detail and explains why it can be the best method of moving concrete for your company.

Getting concrete delivered to your lay site may be difficult if your mix trucks are too large. Manually moving large wheelbarrows full with cement is an option, but it’s slow, backbreaking labour that comes with a significant danger of leakage or injury.

Concrete pumps can help in this situation. Concrete is delivered more quickly, easily, and cleanly thanks to concrete pumps, which improve the transportation process. They can easily move hundreds of yards of mix, reducing waste and greatly accelerating the process.

Workings of Concrete Pumps

Concrete is transported by concrete pumps using a straightforward, dependable technique.

In front of each other are two cylinders. There are two pistons within each cylinder; one sucks the concrete into the cylinder and the other pushes it out. To distinguish which cylinder is open to the concrete hopper and which is open to the discharge pipes, a valve can be turned.

A layer of cement, sand, and water keeps the concrete lubricated as it passes through the pump line walls while being pumped. Enough water must be present in the mixture for it to flow freely without being clogged.

We can assist you if you’re seeking for the ideal concrete mixture for your pumping project. We’ll produce a premium custom mix for your project that flows easily through pipes while still accomplishing its main goal.

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Concrete Pump Types

Boom pumps and boomless pumps are the two primary varieties of concrete pumps.

Boom pumps supply ready-mix concrete and liquid screed swiftly and precisely using a long robotic arm. They are frequently employed on big construction sites because of the enormous amount of concrete they can pump.

Boomless pumps, also known as ground line pumps, don’t have this robotic arm as the name would imply. Instead, they use pipes to connect the vehicle to the lay site. Smaller sites that are challenging for mixing trucks to access can benefit from the use of boomless pumps.

Don’t worry if you’re unclear which pump will be most effective for your project. We can demonstrate which concrete pump will be most effective for your project, whether you require a big or little one.

How the Process of Concrete Pumping Works

The mechanics of how pumping operates vary depending on the circumstance. However, there is a standard procedure that most projects adhere to:

1. The pump operator positions the pump and gets the grout ready.
2. The pump is backed into by the concrete mixer vehicle.
3. After grouting the line, the operator starts pumping.
4. The concrete will be laid using the arm if a boom pump is being used. The pipeline needs to be reconfigured during the pouring operation if employing a boomless pump.
5. The mixer chutes will be cleaned on-site after the concrete has been completely discharged.
6. Repeat with the additional mixing trucks (if necessary)
7. Once finished, the concrete that was left in the pipeline and pump will be cleaned. The length of the pipeline determines how long this will take.
8. All equipment is stored, and the boom (if any) is reversed back to its travel position. After that, the pump is driven back to the depot.

Steps to setup your site for Concrete Pumps

Pumps are great for getting into confined spaces, but they work best when put as close to the site as possible. Make sure your site has enough space for them, as well as for the transport vehicles they arrive in.

You should make preparations in advance if your site is too tiny or far away to accommodate them. Make sure the pump you’re using will extend to the spot. If you’re utilising a concrete pumping service, let them know in advance so they can take the obstruction into account.

Careful use of Concrete Pumps

Pumps are massive pieces of machinery that, if utilised improperly, can result in serious harm or even death. When putting them together and using them, it’s critical that you follow the proper safety procedures.

Careful use of Concrete Pump equipment:

Always look for worn couplings or gaskets as these could be allowing grout to escape or allowing air into the line. A gauge made to measure steel pipe thickness can be used to check the wear of pipelines. As joints might be hazardous if the ends and couplings don’t match, make sure the pipe ends are compatible with one another.

The pipeline needs to be securely fastened down. To lessen pressure on the coupling joints and transfer the torque to a column or beam, space support brackets approximately every 10 feet.

Make sure you’re using the appropriate hose for the job. If you’re utilising a boom pump, you should use a hose that has been properly reinforced. Only position hoses marked as a certain type of discharge at the discharge location.

When pumping is finished, flush the pipes with water whenever possible. Compared to compressed air, water is both safer and more efficient in cleaning.

Placing of Concrete pump vehicle:

Make sure there are no obstacles in the way before extending the boom. For instance, scaffolding, trees, or power wires.

Particularly dangerous are power lines. Both the water included in the concrete mix and the metal on pumping equipment are excellent conductors of electricity. It will probably be fatal to come into contact with energised equipment. You should have a spotter to watch the boom at all times if electrical wires cannot be completely avoided.

Trucks should be parked well away from hills or cliff faces.

For the sort of surface it is mounted on, ensure the vehicle is appropriately stabilised.

Contact us if you have any further inquiries concerning concrete pumps. We have experience working on a large number of pumping projects, so we can provide you with professional guidance on selecting and using the best pump for your project.